Key Automotive Testing Solutions

1. Strain & Stress Measurement

• Foil strain gauges for engine mounts, chassis members, BIW, and suspension arms
• Specialty gauges for fatigue, crash, and NVH studies
• High-elongation gauges for crash-test deformation tracking 

2. Load, Force & Torque Testing

• Custom load cells for suspension systems, brake pedals, and steering assemblies
• Wheel Torque Measuring Systems for real-world driveline characterization 
• Component Wheel Force Measuring Systems for wheel/hub load mapping
• Frictional Torque Sensor Systems for drive shaft and transmission testing
• In-vehicle transducers for pedal force, seatbelt load, and clutch effort measurement 

3. Vehicle Structural & Crash Monitoring

• Multichannel DAQ systems for frame deformation, intrusion, and impact absorption
• High-speed data capture synchronized with crash-test cameras and dummy instrumentation
• Wireless telemetry for rotating components and unsprung mass measurement

4. NVH, Vibration & Acceleration Analysis

• Triaxial accelerometers for ride, handling, and powertrain NVH testing
• Modal analysis sensors for body structure, exhaust, and mounting bracket evaluation 

5. Thermal & Environmental Testing

• High-temp thermocouples for engine, exhaust, and brake disc measurement
• Battery pack thermal profiling for EV development
• Integration with climatic chambers for endurance and heat-cycle testing 

6. Data Acquisition & Analysis

• High-speed automotive DAQ systems with CAN, LIN, FlexRay, and Ethernet support 
• Portable and battery-powered loggers for on-road and track testing 
• Software-driven dashboards for real-time diagnostics, channel math, and exportable reports 

Applications Across the Automotive Lifecycle

• OEM Production QA – Assembly-line force/displacement validation, torque and bolt strain checks
• R&D and Product Development – Full-vehicle durability and life-cycle tests
• Crash & Impact Testing – Structural strain, deformation, and intrusion tracking
• Powertrain & Engine Testing – Engine block, crankshaft, and cylinder strain analysis 
• EV Systems Testing – Motor casing stress, battery thermal profiling, BMS validation, insulation breakdown detection
• Chassis & Suspension Tuning – Wheel force, damper load, and bushing strain measurement
• Braking & Steering Validation – Pedal force, caliper pressure, steering torque characterization 

System Features & Integration

• Modular architecture for multi-sensor integration across the vehicle
• Wireless and battery-powered options for dynamic track and on-road testing
• Synchronization with video telemetry, GPS, IMU, and ECU data streams 
• Compatibility with CAN, LIN, FlexRay, and OBD-II vehicle bus protocols 
• Compact, ruggedized sensor packaging for engine bay and underbody installations 

Why Choose Proact IMS for Automotive Testing?

• Proven across Tier-1 suppliers, global OEMs, EV startups, and test labs (Ford, Ather, Komatsu, and more)
• 25+ years of automotive instrumentation expertise 
• Custom sensor packaging for high-G, high-temperature, or compact installation spaces 
• Seamless integration with in-vehicle bus systems (CAN, LIN, FlexRay) 
• In-house engineering support for fixture design, gauge installation, and test planning 
• NABL-certified calibration with full traceability 
• Compliance with ISO, AIS, and ARAI instrumentation reliability standards