Precision Measurement Systems for Aerospace Structural Testing, Flight Validation & R&D

Precision Measurement Systems for Aerospace Structural Testing, Flight Validation & R&D

In the high-stakes world of aerospace engineering, where safety, reliability, and performance leave no room for compromise, Proact IMS delivers advanced instrumentation solutions trusted by India's leading aerospace organizations — including ISRO, Collins Aerospace, Skyroot Aerospace, and Dhruva Space. 

From launch vehicle structural testing to aircraft fatigue evaluation and satellite component qualification, our sensors, data acquisition systems, and telemetry solutions are engineered to perform under extreme temperatures, vibrations, pressures, and dynamic loads — capturing decision-ready data when it matters most. 

Whether you are validating composite airframes, monitoring rocket motor casings, qualifying avionics, or running wind-tunnel experiments, our aerospace-grade instrumentation integrates seamlessly into R&D labs, qualification test rigs, and flight-test environments.

Key Aerospace Testing Solutions

1. Strain & Stress Measurement

  • High-temperature foil strain gauges for engine casings, turbine blades, and exhaust assemblies
  • Weldable and cryogenic strain gauges for rocket motor and cryogenic fuel tank testing 
  • Composite-compatible gauges for CFRP airframes, wings, and fuselage panels 
  • Residual stress measurement for welded joints and machined aerospace component

2. Structural & Static Load Testing

  • Custom load cells for wing-bend tests, landing gear validation, and pressure vessel proof testing
  • ATEX-certified load cells for fuel system and propellant tank applications 
  • Wireless load shackles and load pins for lifting, rigging, and ground-handling operations 

3. Vibration, Shock & Acceleration Monitoring

  • High-sensitivity accelerometers for modal analysis, vibration testing, and HALT/HASS qualification
  • Triaxial accelerometers for satellite shaker tests and launch vehicle dynamic studies 
  • Shock sensors for stage-separation and pyrotechnic event measurement 

4. Pressure & Thermal Measurement

  • Aerospace-grade pressure sensors for hydraulic, pneumatic, and propulsion systems
  • High-temperature thermocouples and RTDs for engine, combustion, and re-entry simulation
  • Cryogenic temperature sensors for LOX/LH2 fuel systems

5. Multi-Channel Data Acquisition & Telemetry

  • TML DS-50A Dynamic DAQ Systems for high-speed, multi-channel structural test data capture
  • TMR-300 Modular DAQ Systems for distributed measurement on large airframe structures 
  • Wireless telemetry systems for rotating components, flight tests, and inaccessible measurement points
  • Real-time analysis software with FFT, fatigue, and modal post-processing

Applications Across the Aerospace Lifecycle

  • Launch Vehicles & Space Systems – Stage structural testing, propellant tank validation, payload qualification
  • Aircraft Structural Testing – Wing, fuselage, and empennage static & fatigue testing 
  • Engine & Propulsion Testing – Turbine blade strain, combustion chamber pressure, thrust measurement
  • Avionics & Subsystem Qualification – Vibration, shock, and thermal cycling tests per MIL/RTCA standards 
  • Satellite & Spacecraft Testing – Vibration table tests, thermal vacuum monitoring, deployment validation
  • UAV & Drone Development – Lightweight strain and load instrumentation for airframes and rotors
  • MRO & In-Service Monitoring – Structural health monitoring (SHM) of in-service aircraft components 

System Features & Integration

  • Rugged, lightweight sensor packaging for flight and ground-test environments
  • Synchronization with high-speed video, GPS, and IRIG time-coded systems
  • Compatibility with IRIG-B, Ethernet, CAN, and RS-422 interfaces 
  • Wireless telemetry for rotating, moving, or hazardous-area measurements 
  • Sensor solutions qualified for high-G, high-vacuum, and cryogenic environments 

Why Choose Proact IMS for Aerospace Testing?

  • Trusted by ISRO, Collins Aerospace, Skyroot Aerospace, Dhruva Space, and DAE
  • 25+ years of expertise in aerospace-grade instrumentation 
  • NABL-certified calibration ensuring traceable, audit-ready data 
  • Custom sensor design for extreme temperature, pressure, and vibration profiles 
  • In-house engineering support for fixture design, gauge installation, and test execution 
  • Compliance with ISO, MIL-STD, RTCA, and AS9100 instrumentation requirements 
25+
Years in Business
5000+
Types of Strain gauges & Sensors
30+
DAQs sold in India
200+
Satisfied customers
50+
On-site projects executed successfully

Industries we serve

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Automotive

Precision sensors and measurement systems for vehicle performance and safety testing.

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Civil Infrastructure

Accurate monitoring solutions for structural health of bridges, buildings, and infrastructure.

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Manufacturing Industries

Reliable instrumentation for quality control, process accuracy, and production insights.

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Aerospace

Advanced data acquisition and sensors for stress, pressure, and dynamic testing.

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Defence

Rugged, high-precision measurement systems for testing under extreme conditions.

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R&D

Custom sensors and data systems to support research and prototype development.

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At Proact, the goal is to generate product application oriented sales which enables us to meet the clients expectations with timely and cost effective delivery of products and services.
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